ALUCORE® CLAD Solutions

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Alucore clad material breakdown

A 'Ready-to-Install Honeycomb Panel System'

ALUCORE® Clad is a Value Added Solution from ALUCOBOND® which comprises of aluminium honeycomb panels that are pre-fabricated with Ready-to-Install aluminium extrusions.

It comprises of the following::

  1. Pre-coated Aluminium front skin
  2. Adhesive
  3. Aluminium Honeycomb core
  4. Adhesive
  5. Pre-coated Aluminium back skin and fixing extrusion

WHY USE ALUCORE® CLAD

COMPREHENSIVE RESPONSIBILITY

  • No split responsibility
    (Comprehensive warranty directly from 3A Composites)
  • Ready-to-Install panels, fully fabricated and prepared by the manufacturer in a single facility
  • Seamlessly integrates the benets of honeycomb panels with precise extrusions and fixing systems

HIGH QUALITY FABRICATION

  • ALUCORE® is a premium product that demands superior processing, fixing and installation
  • 3A Composites delivers comprehensive expertise and complete solutions, particularly for complex panel designs like cranked, curved, double-curved, tapered and triangular panels, through its ALUCORE® CLAD system

RISK MITIGATION

  • Lowers application risks by supplying high quality pre-fabricated fixing accessories along with the panels


FEATURES ADVANTAGES
ALUCORE® CLAD combines best in class industrial grade coating and lamination technology with R2I panel service Durability and performance with ease and convenience
Fabricated under supervised and controlled factory environment Delivers high quality
The use of high-quality materials and advanced processing at ALUCOBOND®'s factory minimizes the risk of failure Risk mitigation. Peace of mind
Panels are available in diverse congurations (finishes, coatings, thicknesses) tailored to meet specic project requirements Customized solutions
Panel perimeter fixing, anchors both skins to the supporting structure Better strength to the overall installation
Pre-fixed extrusions helps in easy & quick installation be it horizontal or vertical orientation Saves time and cost
ALUCORE® CLAD's fixing system enables fast, individual panel replacement without the need to remove all surrounding panels Easy to replace
ALUCORE® Aluminium Corrugated Core Panel
Properties Standard Unit Values
Panel Standard Thickness Nominal [mm] 4 / 6
Coated Skin Thickness, Front Side Nominal [mm] 0.7
Coated Skin Thickness, Rear Side Nominal [mm] 0.5
Weight Nominal [kg/m²] 4.45
Technical Properties:
Alloy Of Cover Sheets ASTM B209-04 - 3105 / 5005
Temper of Cover Sheets ASTM B209-04 - H24
Modulus of Elasticity ASTM E8 [N/mm2] 70,000
Tensile Strength of Aluminium ASTM E8 [N/mm2] Rm ≥ 125
0.2% Proof Stress ASTM E8 [N/mm2] Rp0.2 ≥ 90
Elongation ASTM E8 [%] A50 ≥ 4
Surface:
Lacquering - - Coil coating FEVE / PVDF
Gloss ( initial value ) ASTM D523 - As per the colour shade
Pencil Hardness ASTM D3363 - HB ~ F
THERMAL PROPERTIES:
Temperature Range - [oC] -40 to +80
FIRE PROPERTIES:
Fire Classification EN 13501-1 - Class A2 - s1, d0
ENVIRONMENT & HEALTH ASPECTS:
Environment Management System - - ISO 14001 : 2015
Occupational Health & Safety Management System - - ISO 45001 : 2018
Quality Management System - - ISO 9001 : 2015
Dimensional Tolerances:
Panel thickness - [mm] ± 0.2 mm
Thickness of Coated Skins - [mm] ± 0.05 mm
Weight - [kg.m2] ± 5%
Width - [mm] Upto 1250mm + 2mm
Length - [mm] < 4000mm + 6mm
Above 4000mm + 10mm
ALUCORE® Aluminium Honeycomb Core Panel
Properties Standard Unit Values
Panel Standard Thickness Nominal [mm] 10 / 15 / 20 / 25
Coated Skin Thickness, Front Side Nominal [mm] 1.0
Coated Skin Thickness, Rear Side Nominal [mm] 0.5 (10mm) / 1.0
Weight Nominal [kg/m²] 5.0 / 6.7 / 7.0 / 7.3
TECHNICAL PROPERTIES:
Section Modulus W - [cm3/m] 4.5 / 13.1 / 18.1 / 23.1
Rigidity E · I - [kNcm2/m] 21,900 / 75,500 / 138,900 / 221,600
Alloy of Cover Sheets ASTM B209-04 - 3105 / 5005
Temper of Cover Sheets ASTM B209-04 - H24
Modulus of Elasticity ASTM E8 [N/mm2] 70,000
Tensile Strength of Aluminium ASTM E8 [N/mm2] Rm ≥ 125
0.2% Proof Stress ASTM E8 [N/mm2] Rp0.2 ≥ 90
Elongation ASTM E8 [%] A50 ≥ 4
Linear Thermal Expansion ASTM D696 2.4mm/m at 100°C temperature difference
CORE:
Bare Compressive Strength - [N/mm2] 0.4 ~ 1.0 approx.
Cell Size - [mm] 10 ~ 19
SURFACE:
Lacquering - - Coil coating Polyester coated / PVDF upon request
Gloss (Initial Value) ASTM D523 - As per the colour shade
Pencil Hardness ASTM D3363 - HB ~ F
ACOUSTICAL PROPERTIES:
Sound Absorption Factor αs ISO 354 - 0.05 ~ 0.07
Air-borne Sound Insulation Index Rw ISO 717 [dB] 21 ~ 25
THERMAL PROPERTIES:
Temperature Range - [oC] -40 to +80
CORE FIRE PROPERTIES:
Fire Classification BS 476- Part 4 EN 13501-1 - Passes
Class A2- s1, d0
ENVIRONMENT & HEALTH ASPECTS:
Environment Management System - - ISO 14001 : 2015
Occupational Health & Safety Management System - - ISO 45001 : 2018
Quality Management System - - ISO 9001 : 2015
DIMENSIONAL TOLERANCES:
Panel Thickness - [mm] ± 0.2mm (upto 15mm)
± 0.3mm (upto 25mm)
Thickness of Coated Skin - [mm] ± 0.2mm
Weight - [kg/m2] ± 5%

* Specifications are subject to change without prior notice / intimation.

ALUCORE® clad solutions comes with 3 different fixing systems to choose from, based on the application and design requirement of a given project. All these solutions can be adapted for a Vertical or Horizontal orientation of panels.

Silicon joint system

  • Exterior and Interior wall cladding/ roofing
  • Between 12mm-25mm
  • Vertical and horizontal installation
Silicon joint system

Metal cover joint system

  • Exterior and Interior Wall Cladding/ Roofing
  • Between 12mm-25mm
  • Vertical and horizontal installation
Metal cover joint system

Interior Ceiling System

  • Interior ceilings
  • 12mm
  • Vertical and horizontal installation
Interior Ceiling System

This fixing system is suitable for both interior and exterior wall cladding applications. As the name suggests, the joints are covered with silicon sealants.

This system is suitable for both exterior and interior wall cladding. The best part about this system is that one can choose the metal strips to either match the surface finish of the Alucore clad or have any other colour of their choice.

This system is ideally suited for interior ceiling applications.